As for bead wire torsion is a key issue, the control of the stress relieving conditions has been the guiding force for the design of our equipment.
Lead bath, muffle tube furnace and as a third possibility fluidized bed are the three solutions focusing on the full control of the torsion properties of the wires.
The choice of the solution will depend on the local production constraints including the environmental issues.
At the analysis of the project, our team will select the most appropriate solution to match with your request, taking into account the parameters around the project.
Induction technology may also be considered for the stress relieving stage.
However, the introduction of a desoaping- dryer unit is mandatory to carry out the process.
Our solution is focused on minimizing the pollution of the hydrochloric pickling liquor, on the comfort of the operators and on the acid consumption.
The cooling system allows avoiding the pollution of the pickling bath by lubricants or cracked soaps saving consequently neutralization costs.
Special technologies embedded in the pickling tank avoid the dilution of the acid or the pollution of the sealing water when crossed wires happen or super high-speeds are used. This technology has proved to save a lot of neutralization costs.
For the comfort of the operators the purging of the upper tray may be done in safe conditions and specific sensors avoid the destruction of the pumps if liquid is missing.
Care is also especially brought to rinsing to avoid further zinc dross formation.
A threading system for mono-wire (or multiple wires upon request) is foreseen to facilitate the operating of the line while keeping the workers in full safe conditions. As rinsing is very critical, the optimization of the use of water with a high efficiency of the operation has driven to specific solutions applied in our equipment.
The technology does not require any use of scrubber saving consequently a lot of water and operating costs.